Simple Mechanical Solutions: Diesel Misfires 101



Core Bit Drill to fix Misfires
A diesel engine is a four stroke engine that takes four turns to complete a cycle: intake, compression, power, and exhaust. Every once in a while, an engine “misfires.” If the engine is running perfect and all of the cylinders are “firing” you could say there is no misfire. Once the air fuel ratio inside the combustion chamber in any of the cylinders gets interrupted, the engine will misfire.

One of the more common causes of engines misfiring is a broken bolt or other internal working parts that have sheered. The only way to replace this, since most bolts tend to become welded into the engine due to intense heat and the application of sealants like Loctite, is to drill out the bolt using a core bit drill.

Because core bits have hollow centers, core bit drills it can easily bore a hole in any aggregate material. The result is a hole the size of the drill and a smaller "core" coming from the center. The core holds the material in place, allowing the tool to cut a clean hole through the material. Gila Tools core bit solutions are designed with high diamond concentration for superior cutting performance, enhanced productivity, and longevity.

It is important to identify and fix the cause of misfires because misfires cause engine parts to become unstable due to excess vibration. If not addressed immediately this can cause the engine to cease or a number of other non-terminal malfunctions, but are just as dangerous.

When replacing a bolt, it is also important to make sure that you get the right torque otherwise it will warp the engine. Bolts are graded by tensile strength and are easily identified by the number of slash marks on the head of the bolt. The more marks the higher the quality. Hardware store bolts with no markings on top are usually soft, mild steel, grade 2 quality and should be avoided like the plague.

Another thing to watch is torque specs. A bolt that has been over tightened can be just as lethal as one that hasn't been tightened enough. A bolt that has been tightened beyond recommended torque specs can easily break in service. In other words the soft grade 2, 5/16-18 hardware store bolts that are attaching the bottom of your sissy bar to the back legs of your rigid frame are shaky enough to begin with, they get downright lethal when you tighten them up as tight as you can get them with a couple of 10" wrenches. Keep in mind that torque specs will be less for bolts that have oil or lubricate on them than for clean, dry bolts. Use the following tables to determine what grade of bolt you are working with and how tight to torque it.

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